Custom OEM/ODM Mattress Manufacturing & Private Label Solutions | EasyRest

Factory-Direct OEM/ODM Mattress Manufacturing

Scale your mattress brand with precision engineering. We manufacture pocket coil, specialized foam, and custom fabric mattresses engineered to your exact sleep profiles and budget targets.

Explore Customizable Materials
Three Ways to Customise Mattresses

Three Ways to Customise

From private label on a standard unit to a fully engineered custom product line. Every tier ships with a complete quality assurance and certification documentation package.

TIER 1 — FASTEST
10
units minimum · 7–10 day lead time

Standard Catalogue + Private Label

Choose from our existing product range. Add your logo, custom woven labels, and branded packaging inserts. No internal structural changes — fastest route to market.

  • Custom woven brand labels & corner tags
  • Standard fabric options (Off-White / Classic Grey)
  • Standard sizes (Twin, Full, Queen, King)
  • OEKO-TEX & CertiPUR-US docs included
  • Mixed standard models accepted in one order
TIER 2 — FLEXIBLE
30
units minimum · 15–20 day lead time

Fabric · Colour · Firmness · Style Customisation

Adjust the specifications and aesthetic for your target market. Customise ticking fabric, border accents, comfort layers, and feel without redesigning the core chassis.

  • Fabric options: Bekaert Knit, Organic Cotton, Cooling Nylon
  • Custom border fabric & piping colours (Any Pantone)
  • Firmness adjustment (Plush, Medium, Firm, Extra Firm)
  • Style selection: Tight Top, Pillow-Top, Euro-Top
  • Custom side handles and air vents
  • Custom branded box & bed-in-a-box roll pack design
TIER 3 — FULL CUSTOM
50
units minimum · 25–30 day lead time

Full Custom Dimensions & Structural Engineering

Purpose-built to your exact specification. Custom length, width, and thickness, zone-pocketed spring cores, natural latex, gel memory foam, and coir layer configuration.

  • Custom width, length, and profile height
  • Core specs: 3-zone, 5-zone, or 7-zone pocket springs
  • Comfort layers: Natural Latex, Gel Memory Foam, 3D Jute
  • Edge support: M-springs or High-Density Foam Encased
  • Functional treatments: Anti-mite, Silver-Ion, Far-Infrared
  • CAD drawings + Prototype sample approval
  • Exclusive model manufacturing agreement

From Brief to Shipment

A four-stage precision process refined over 20 years of international manufacturing excellence.

1

Design & Engineering

Brief review within 24h. CAD drawings, structure simulation, and component spec sheet provided. Custom firmness (plush to extra firm) and fabric selections finalized before production deposit.

CAD Blueprint 1 CAD Blueprint 2 Structure Spec 1 Structure Spec 2
2

Prototype & Testing

Sample unit produced within 7–10 days. Multi-point firmness uniformity testing, spring fatigue testing, and cover seam stress verified. Customer approval before bulk run.

Prototype Sewing Testing Rig 1 Testing Rig 2 Quality Approval
3

Production & QC

ISO 9001-controlled automated production. High-manganese carbon steel springs heat-treated for long-lasting resilience. Inline QC inspection and third-party reports provided.

Laser Cutting / CNC Automated Quilting Coil Assembly Final Line QC
4

Documentation & Delivery

Complete documentation package assembled. Heavy-duty vacuum roll-packing maximizes container loading volume. Support FOB / CIF / DDP ocean shipping with full logistics tracking.

Warehouse Stock Roll Packing Pallet Stacking Container Loading

End-to-End Private Label Customization

We co-engineer your signature comfort profiles and brand identity to maximize commercial sell-through and margin optimization.

Advanced Material Cores

  • Cooling Gel & Copper-Infused Foam
  • Open-Cell High-Resilience AeroFoam
  • Eco-Certified Natural Latex & Dunlop Cores
  • Precision Density & Custom ILD Tuning

Cover & Textile Design

  • Luxury Jacquard & Organic Cotton Ticking
  • PCM (Phase Change Material) Cooling Covers
  • Removable Zippered & Washable Encasements
  • High-Precision Brand Embroidery & Labeling

Packaging & Distribution

  • Industrial High-Compression Roll-Packing
  • Custom Retail Bed-in-a-Box Designs
  • Reinforced Export-Grade Palletization
  • Drop-Ship & FBA-Compliant Specifications

Frequently Asked Questions

Find answers to common questions regarding materials, setup, frame compatibility, and warranty coverage.

Yes, 100% fiberglass-free. It uses non-toxic, safe flame-retardant materials and is certified by CertiPUR-US® and OEKO-TEX® Standard 100.

It takes approximately 48 to 72 hours for the mattress to fully decompress to its 14-inch profile. Please unbox carefully as instructed to avoid rapid expansion impact.

It is designed to fit almost all bed frames, including box springs, platform beds, slatted bases, bunk beds, or directly on the floor.

Yes! The hybrid combination of high-density memory foam and individually wrapped pocket coils absorbs motion transfer so you won't feel your partner moving.

Yes. Full OEM/ODM customization is available, including custom labels, packaging, firmness, and dimensions.

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