Turnkey OEM/ODM Mattress Manufacturing Solutions
Scale your mattress private label with a certified direct factory. We engineer premium pocket springs, responsive foam, and roll-pack logistics tailored precisely to your brand guidelines.
Request an OEM QuoteFull Private Label Customization
We don’t just manufacture; we co-engineer your signature comfort profiles to maximize commercial sell-through.
Core Material Matrix
- Gel-Infused & Copper Memory Foam
- Open-Cell Breathable AeroFoam
- Natural Latex & Eco-friendly Fiber Layers
- Variable Density & ILD Configurations
Cover & Textile Design
- Luxury Jacquard & Organic Cotton Ticking
- PCM (Phase Change Material) Cooling Fibers
- Custom Zippered Removable Covers
- Private White-Label Logo Embroidery
Logistics & Packaging
- High-Compression Smart Roll-Packing
- Custom-Printed Retail Bed-in-a-Box
- Reinforced Heavy-Duty Palletization
- Direct-to-FBA Drop Shipping Specs
Our Streamlined OEM Process
A transparent, reliable 5-step blueprint moving your product smoothly from concept to shipping container.
RFI & Spec Alignment
We review your firmness profiles, budget benchmarks, dimensions, and ticking aesthetics.
Prototyping
Our sleep lab builds a physical sample within 7-10 days for your internal testing and review.
Compliance Audit
We ensure materials pass your market's local compliance (e.g., CertiPUR-US, CFR 1633, BS7177).
Mass Production
Utilizing automated pocket spring assembly and inline automated quilting for extreme consistency.
Roll-Pack & Ship
Heavy-duty hydraulic roll-compression maximizes container volume, slashing trans-oceanic freight costs.
Proprietary Pocket Spring Architecture
At the center of our hybrid mattress programs sits our highly resilient independent pocket coil system. Wound from premium high-tensile steel wire, each spring is heat-treated to counter sagging and nested in durable non-woven fabrics.
Industrial Vacuum Compression & Roll-Packing
We utilize multi-ton heavy-duty automatic roll-pack presses to deflate and roll-pack mattresses into ultra-compact, heavy-duty boxes or bags. This minimizes structural strain on the components while maximizing shipping density.
Zero-Defect Quality Control Laboratory
Our internal QA engineering team tests every production run. From raw foam indentation load deflection (ILD) checking to finished roll durability tests, we guarantee consistency across every single container load shipped.
OEM/ODM Partnership FAQ
Clear, straightforward answers regarding order thresholds, lead times, and fulfillment parameters.
Our baseline threshold for custom corporate orders typically starts at one 40HQ shipping container (roughly 250–450 rolled mattresses depending on standard sizes and architectural specs). We provide reduced minimums during initial prototyping phases to clear brand-fit testing.
Yes, absolutely. Our materials lab easily configures custom covers and barrier layers that comply strictly with US 16 CFR Part 1633, UK BS 7177 flammability requirements, and French NF criteria for hospitality chains.
Standard turnaround metrics are typically 25 to 30 days starting from formal sample sign-off and deposit authorization clearance. Repeat recurring contract accounts qualify for priority queue scheduling.
We offer full white-label capabilities. Our engineering division integrates your brand assets across custom woven ribbons, full-color litho-printed retail outer boxing, and custom-embellished textile elements.
Secure Factory-Direct OEM Support
Submit your material criteria and targeted volumes below. Our technical sales engineers respond with detailed quotes and logistical layouts within 24 operational hours.
Fast Engineering Turnaround
CAD drawing layouts and formal quotes structured in 48 hours max.
Flexible Prototyping
Dedicated sample line to fine-tune thickness and structural feel metrics.